Manufacturing Engineering
From concept development and design to process optimization and implementation, we work closely with our clients to identify areas for improvement and develop customized strategies that maximize productivity while minimizing costs.
With our depth of experience in a broad spectrum of processes and industry best practices, we assist companies in optimizing their processes, reducing downtime, enhancing product quality, and ultimately increasing profitability.
We combine our technical proficiency with a strong focus on collaboration and communication, ensuring that our clients are involved and informed throughout the entire process.
Partner with us to leverage our manufacturing engineering expertise and unlock the full potential of your production capabilities. Contact us today to learn how we can help drive your business towards greater success and efficiency.
Macro Programming
At Dimension Tool & Machining, we specialize in delivering advanced macro programming solutions for Haas mills and lathes. Our expertise extends beyond basic machining operations to include sophisticated techniques that significantly enhance the functionality, and efficiency of your CNC machines. Our services encompass a range of advanced applications, including probing, sensing, and in-cycle inspection.
Complex Macro Programming
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Conditional Logic: Implementing logic in your CNC programs to perform different operations based on specific conditions.
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Parameterization: Using variables and parameters to create flexible programs that can be easily adjusted for different parts or machining scenarios.
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Mathematical Calculations: Performing real-time calculations within the CNC program to adapt to varying dimensions and shapes dynamically.
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Automate Offsets: Automatically set work offsets.
Advanced Applications for Probing
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Automated Probing: Using probing to automatically set work offsets, enhancing repeatability when machining parts with existing features like cast or molded parts.
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In-Process Measurement: Conducting real-time measurements during the machining process to ensure parts meet specified tolerances without stopping the machine.
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Adaptive Machining: Adjusting machining parameters based on probe feedback to accommodate for variations in material or unexpected changes in the workpiece.
Sensing Applications
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Tool Breakage Monitoring using the Haas tool setter during automatic operations.
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Custom switches and triggers for parts catching and loading.
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Hydraulic and pneumatic fixture pressure: Integrated fixture pressure monitors ensure clamping during lights out machining.
In-Cycle Inspection
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Dimensional Verification: Automatically measuring critical dimensions during machining to ensure they meet specified tolerances.
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Defect Detection: Implementing automated systems to detect defects such as insufficient stock, or warped parts.
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Detect Misloaded Parts: By checking key features we can avoid costly machining mistakes.
On Site Services
Comprehensive Support and Customized Training
At Dimension Tool & Machining, we understand that every manufacturer is unique. That’s why we offer customized training programs tailored to your specific needs and equipment. Whether you’re looking to enhance your operators’ skills, optimize your programming processes, or design innovative products, we provide the support and expertise to help you achieve your goals.
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On-Site Training: Personalized, hands-on training at your facility, ensuring your team can apply their new skills directly to your equipment and processes.
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Remote Support: Flexible remote training options and ongoing support to address any questions or challenges that arise.
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Customized Curriculum: Developing a training curriculum that meets your specific requirements and addresses your unique challenges.
Operator Training for Haas Mills and Lathes
Getting your operators up to speed with Haas mills and lathes is crucial for maximizing productivity and ensuring the accuracy and efficiency of your machining processes. Our training programs are designed to equip your team with the necessary skills and knowledge to operate these machines effectively.
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Basic Operation: Training on fundamental operations, including machine setup, tool changes, and basic G-code and M-code understanding.
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Advanced Techniques: Instruction on advanced machining techniques, macro programming, and the use of specialized features of Haas machines.
Leveraging Fusion 360 for Effective and Safe CNC Programming
Fusion 360 is a powerful, integrated CAD/CAM software that streamlines the process of designing and machining parts. We assist you in leveraging Fusion 360 to produce effective and safe CNC programs for your Haas mills and lathes.
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CAM Programming: Training on using Fusion 360’s CAM (Computer-Aided Manufacturing) tools to generate precise and efficient toolpaths for your CNC machines.
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Simulation and Verification: Instruction on using Fusion 360’s simulation features to verify toolpaths, check for collisions, and ensure the safety and effectiveness of your programs.
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Post-Processing: Guidance on configuring post-processors to generate G-code that is optimized for your specific Haas machines.
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Optimization Techniques: Teaching strategies for optimizing toolpaths to reduce machining time and improve surface finish.
Designing Your Own Products with Fusion 360
In addition to programming, Fusion 360 offers powerful design tools that enable you to create your own products from scratch. One on one training can help to unlock Fusion's potential.
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3D Modeling: Instruction on creating detailed 3D models of your parts and assemblies.
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Design for Manufacturability: Ensuring your designs are optimized for the manufacturing process, including considerations for material selection, machining strategies, and tolerances.
Turn Key Set Up
At Dimension Tool & Machining, we understand that time is of the essence when it comes to setting up new ventures or expanding existing operations. That's why our turnkey solutions are designed to minimize hassle and maximize results. Whether you're starting a new manufacturing facility or upgrading your current operations, we've got you covered.
Our experienced team of professionals excels in managing every aspect of the process. From initial planning and design, manufacture of the work holding, to installation, testing, documentation, and training, we take care of it all. We collaborate closely with you, ensuring that our turnkey solution aligns with your requirements, budget, and timeline.